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How E-Bus Maintenance Differs from Diesel Bus Maintenance

How E-Bus maintenance differs from diesel bus maintenance.
An E-Bus with its hood opened, with an overview of its internal components.

In this article, we will explore the maintenance differences between E-Buses and diesel buses, including motor comparison and variations in tire and braking services. Additionally, we will discover why E-Buses generally require less maintenance and gain insights into specific E-Bus maintenance requirements.

This article aims to:

  • provide a maintenance and motor comparison between diesel and E-Buses and give an overview of how tire and braking services differ
  • gain a broad overview of maintenance differences between E-Buses and diesel buses
  • explore why E-Buses require less maintenance than conventional buses
  • examine specific E-Bus maintenance requirements
  • address the safety concerns within the E-Bus depot.

Maintenance Differences Between Diesel and E-Buses

The maintenance and safety requirements of internal combustion vehicles are different from those of fully electric vehicles, mainly because less maintenance is required in electric vehicles.

A man doing maintenance in the bottom part of an E-Bus E-Bus maintenance. Piacquadio, A. (2020)

Maintenance Comparison

E-Buses typically require less maintenance than conventional buses because:

  • the battery, motor, and associated electronics require little or no regular maintenance
  • fewer fluids, such as engine oil, that require regular maintenance
  • brake wear is significantly reduced due to regenerative braking
  • there are far fewer moving parts compared to a conventional fuel engine.

Image with two icons of buses with a VS logo, on the left side an Internal Combustion Engine Bus and on the right side an E-Bus Comparison between Internal Combustion Engine Buses and E-Buses. Flaticon (2023)

Engine Maintenance

The main difference in engine maintenance between diesel and E-Buses is that diesel buses have an internal combustion engine that requires regular maintenance. In contrast, E-Buses have an electric powertrain with fewer moving parts and require less maintenance.

Some of the differences in engine maintenance between diesel and E-Buses include the following:

Engine oil changes

Diesel buses require regular oil changes to keep the engine lubricated and running smoothly. E-Buses do not have an ICE, so they do not require oil changes.

Engine filters

Diesel buses require regular replacement of air and fuel filters to maintain engine performance and reduce emissions. E-Buses do not have filters for the electric powertrain.

Engine tune-ups

Diesel buses may require regular tune-ups to ensure the engine runs efficiently and address any issues that may arise over time. E-Buses do not need tune-ups for the electric powertrain.

Engine replacements

Over time, diesel engines may require replacement due to wear and tear or other issues. E-Buses have fewer moving parts in the electric powertrain, which may result in a longer lifespan and less frequent replacements

Alt text Engine inside an Internal Combustion Engine bus. Mclean, E. (2022)

Brake Maintenance

Couse mascot saying "The energy harnessed through braking can be transformed into electrical power!" Course Mascot. PEM Motion (2023)

Brake maintenance for E-Buses and diesel buses may differ in some ways due to the differences in brake systems, driving conditions, and other factors.

Some of the critical differences in brake maintenance include the following:

Brake system

E-Buses use regenerative braking, which recaptures energy from the brakes and returns it to the battery pack. This can result in less wear on the brake pads and tires than diesel buses that rely on traditional friction brakes. However, the high-voltage components in the brake system of an E-Bus, such as the inverter and motor, may require more specialized maintenance compared to a diesel bus.

Brake pads and Rotors

E-Buses may require less frequent replacement of brake pads and rotors than diesel buses due to the reduced wear from regenerative braking. However, they may still require inspection and replacement if they show signs of wear.

An icon representing an E-Bus, with regenerative breaking. Regenerative Breaking. PEM Motion (2023)

Tire Maintenance

There are some differences in tire requirements between E-Buses and diesel buses, mainly due to the differences in weight distribution and operating conditions.

Here are some of the key differences:

Weight distribution

E-Buses are typically heavier than diesel buses due to the weight of the battery pack. This weight can put more stress on the front tires, and as a result, E-Buses may require broader and stronger front tires.

Regenerative braking

As mentioned earlier, E-Buses use regenerative braking, which can result in less wear on the tires as well.

Range requirements

E-Buses typically have a limited range compared to diesel buses, which can require more frequent charging. The frequent charging and discharging of the battery pack can result in more tire wear due to the repeated movement of the vehicle.

Top view of a person doing maintenance to a tire with special machinery. Tire maintenance. Simplicity Car Care (2022)

E-Bus Specific Maintenance Requirements

Here are some maintenance tasks that may be required in an E-Bus but not in a diesel bus:

Battery Maintenance

  • E-Buses require regular monitoring and maintenance of their battery packs, which includes checking battery voltage, replacing damaged cells, and ensuring the battery is charged correctly.
  • Diesel buses do not have this requirement as they do not use batteries.

Charging Infrastructure

  • E-Buses require charging infrastructure, such as charging stations, which must be regularly maintained and upgraded.
  • Diesel buses do not have this requirement as they refuel at a fuel station.

Cooling System Maintenance

  • E-Buses may have a cooling system to regulate battery temperature, which requires regular maintenance.
  • Diesel buses do not have this requirement as they do not have a battery or cooling system.

Software Updates

  • E-Buses may require regular software updates to ensure optimal performance and resolve technical issues.
  • Diesel buses do not have this requirement as they do not have electronic systems.

A man giving maintenance to an E-Bus component. E-Bus component maintenance. Podrez (n.d.)

Securing Safety in E-Bus Depots

Like ICE bus depots, E-Bus depots are generally safe workplaces. Nevertheless, prioritizing safety throughout the planning, construction, and operation stages is crucial to reduce risks to staff and equipment.

The risks and dangers associated with E-Buses significantly differ from those found in ICE bus depots. Among these, the most substantial risks pertain to handling electricity, including the “arc flash” threat. This emphasizes the critical necessity of mitigating certain risks through design and establishing standardized operating procedures (SOPs).

Two E-Buses parked in an E-Bus depot. E-Bus depot. Red Movilidad (2023)

Enhancing Safety in Zero-Emission Bus Depots

Three main classifications encompass the strategies to minimize, mitigate, and manage hazards and risks associated with zero-emission bus depots.

Technological/Design Focus

These steps aim to eliminate hazards through design, minimize potential exposure, or halt hazards immediately when they arise. Examples include strategically placed emergency shutdown buttons and parking aids.

Organizational/Process Enhancements.

This category entails the creation and adherence to protocols and procedures. This may involve implementing waiting periods to allow voltage dissipation or providing training for maintenance personnel.

Individual Responsibility

Here, staff members take ownership of safety measures, such as using Personal Protective Equipment (PPE) properly.

If you want to learn more about the considerations needed to electrify an E-Bus depot click: Depot Electrification

Close up of a person holding an E-Bus charger, ready to put it in a parked E-Bus. Charging in E-Bus depot. Red Movilidad (2023)


In this session, we learned about three maintenance areas and how they differ from diesel buses:

  • engine maintenance
  • brake maintenance
  • tire maintenance.

E-Buses have distinct maintenance advantages over diesel buses due to their simpler design, absence of oil changes, or exhaust system upkeep. The regenerative braking system in E-Bus also prolongs the lifespan of brake pads. Nevertheless, E-Buses necessitate additional maintenance for their battery systems and charging infrastructure compared to diesel buses.

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Exploring the World of Electric Buses: Advancing Zero-Emission Public Transport

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